Hose-type equipment includes emulsifiers and hose sealing machines, which are crucial industrial equipment used for processing and handling liquids, semi-solids, and semi-liquid substances. Their versatility and wide-ranging applications make them an indispensable part of modern industrial production.

Emulsifier: The Magician of Liquids

An emulsifier is a precision device designed specifically to mix immiscible liquids together. It accomplishes liquid emulsification and uniform mixing by dispersing the liquids into tiny particles through high-speed rotating blades or agitators. Emulsifiers are widely used in various industries, including food processing, pharmaceuticals, chemical engineering, cosmetics, and paint manufacturing.

Performance and Features:

High-Quality Craftsmanship: The materials in contact with the product are made of SUS316L stainless steel, and both the interior and exterior of the equipment undergo mirror polishing to meet GMP standards.

High Efficiency and Automation: All pipes and parameters are automatically controlled. Electrical components use imported foreign brands such as Siemens and Schneider.

The emulsifying tank is equipped with a CIP cleaning system, making cleaning simple and effective.

Advanced Mixing System: The emulsifying tank employs a three-tier mixing system, and the entire processing is conducted under a vacuum environment during the emulsification process. This not only eliminates foam generation during emulsification but also prevents unnecessary contamination.

The homogenizer utilizes the latest technology, delivering ideal emulsification results. The high-speed emulsification speed ranges from 0 to 3500 revolutions per minute, while the low-speed mixing speed ranges from 0 to 65 revolutions per minute.

Product Applications:

• Food Processing: Used in the preparation of various food products, such as salad dressings, sauces, chocolate syrups, pastries, and condiments. Emulsions help to uniformly mix insoluble components like water and oil, improving the texture and taste of food products.
• Pharmaceutical Industry: In the pharmaceutical field, emulsifying machines are used to prepare suspensions, emulsions, and ointments of drugs. This aids in better drug absorption, enhancing therapeutic effects.
• Chemical Industry: Emulsifying machines find extensive use in the chemical industry for the preparation of emulsions of coatings, paints, pigments, resins, adhesives, and chemical raw materials. They can stabilize suspended particles, giving products better performance.
• Cosmetics Manufacturing: In cosmetics manufacturing, emulsifying machines are used for the preparation of various liquid and creamy cosmetics, such as lotions, creams, shampoos, conditioners, and cosmetic bases. They provide a good texture and stability, making cosmetics easy to apply and use.

Soft Tube Filling and Sealing Machine: Safeguarding the Product

Soft tube filling and sealing machines are essential equipment for sealing soft tubes, ensuring the safety and hygiene of products. They are commonly used in food packaging, medical product manufacturing, cosmetics production, and the packaging of various liquid, semi-liquid, and viscous paste products.

Performance and Features:

• Versatility: Suitable for various types and sizes of soft tubes to meet the packaging requirements of different products. Multiple heat sealing options: hot air sealing, mechanical folding combination sealing, ultrasonic heat sealing to meet various sealing needs for different products.
• Multiple Machine Models: Our machine series includes automatic tube filling and sealing machines, semi-automatic tube filling and sealing machines, automatic double-layer tube filling and sealing machines (for double-layer tubes), semi-automatic consecutive tube filling and sealing (for airplane tubes), and more.
• High Efficiency Automation: The machine automatically performs actions such as tube loading, orientation, filling, sealing, cutting, and product ejection, saving labor and reducing production costs. Equipped with safety devices and overload protection. The entire machine is made of refined 304 stainless steel, resistant to acids, alkalis, and corrosion, complying with GMP standards.
• Precision Filling: The precise filling and sealing systems ensure product quality and consistency. It features anti-drip filling heads to prevent leakage.
• Ease of Operation: Controlled by a PLC touchscreen with a fault alarm system, making operation simple and ensuring safe and stable operation.
• Automatic Recognition: Equipped with an automatic recognition system, preventing filling and sealing without a tube, reducing machine and mold wear and tear.

Primary Uses and Product Introduction:

• Cosmetic Products: Soft tube filling and sealing machines can be used to package various cosmetics, such as creams, shampoos, conditioners, body lotions, lipsticks, nail polishes, and more.
• Pharmaceuticals: Pharmaceuticals like ointments, eye drops, toothpaste, and other liquid medicines are commonly packaged in soft tubes. This ensures the integrity and hygiene of pharmaceuticals to prevent contamination and maintain the effectiveness of the drugs.
• Food Products: Certain food products like condiments, mayonnaise, jams, chocolate sauces, and more can also be packaged using soft tubes. This helps preserve the product’s shelf life and prevents oxygen and moisture from entering the tubes.
• Industrial and Chemical Products: Soft tube filling and sealing machines can be used for packaging various industrial and chemical products, such as adhesives, coatings, lubricants, sealants, and more. These products require precise filling and sealing to ensure product quality and sustainability.

Product Introduction:

The product is a filled soft tube, typically made of plastic, metal, or composite materials. The size and shape of the soft tube can be customized based on the product’s characteristics and market demand. It typically possesses the following characteristics:

Sealing Performance: The finished soft tube offers high sealing performance, preventing product leakage or contamination from the external environment.

Portability: Finished products are lightweight and easy to carry, making them suitable for consumers to carry and use on the go.

Precise Dispensing: They can ensure that each soft tube contains an accurate amount of product, providing precise dispensing.

Long-Term Storage: Thanks to their excellent sealing performance, finished products have an extended shelf life, prolonging the product’s overall quality.

Hygiene: Finished soft tubes are suitable for packaging sensitive products such as food, pharmaceuticals, and cosmetics, ensuring product hygiene.

Technical Advantages and After-Sales Benefits:

Automation Control: Equipped with advanced automation control systems, enhancing production efficiency and precision.

High Customizability: Can be customized according to the specific needs of customers, adapting to different production processes and product requirements.

Quality Control: Stringent product control systems (order tracking system, continuous equipment monitoring, rigorous quality control).

After-Sales Support: An exceptional service and technical team (professional service team providing technical support, spare parts service, export shipping, on-site installation, debugging, training, etc.).

Lifetime After-Sales Service.

Here is the translation of the frequently asked questions (FAQ) for hose filling and sealing equipment:

What types of products is this equipment suitable for?

Food: Used for the production of various food products such as salad dressings, sauces, chocolate syrups, and more.

Pharmaceuticals: Used for the preparation of pharmaceutical formulations like suspensions, emulsions, and ointments.

Chemical Industry: Applied in the chemical industry to create emulsions for products such as coatings, paints, pigments, resins, adhesives, and chemical raw materials.

Cosmetics Manufacturing: In cosmetics production, hose filling and sealing equipment is used for preparing various liquid and creamy cosmetic products, including lotions, creams, shampoos, conditioners, and cosmetic bases.

How is the equipment adjusted to accommodate different emulsion and packaging specifications?

For hose filling and sealing products, each set of molds corresponds to specific packaging specifications and shapes. To adapt to different product requirements, molds need to be replaced.

How is the equipment cleaned and maintained?

Regular Cleaning: After each production batch, clean all surfaces of the equipment, including the casing, conveyor belts, and filling heads. Use appropriate cleaning agents and disinfectants to eliminate bacteria and maintain hygiene.

Clean liquid-contact components like pipes, pumps, and filling nozzles to prevent cross-contamination.

Regularly inspect and clean the equipment’s conveyor belts to remove residues and impurities.

Lubrication and Maintenance:

Check the equipment’s moving parts like motors, bearings, and chains to ensure they are adequately lubricated. Use appropriate lubricating oil or grease following the manufacturer’s recommendations.

Periodically inspect the drive belts and chains to ensure they are not loose or worn, adjusting or replacing them when necessary.

Keeping it Dry:

Avoid leaving the equipment in humid or damp environments for extended periods to reduce the risk of corrosion and damage.

When not in use, store the equipment in a dry, well-ventilated, and clean environment.

What is the production capacity of such equipment?

We offer various equipment with different production capacities to meet your specific requirements.

Can you provide training and technical support?

Our professional service team provides technical support, spare parts service, export shipping, on-site installation, debugging, training, and more.

Are there customization options for specific industries?

Yes, we offer customization based on the specific needs of customers to adapt to different production processes and product requirements.

What is the production process for such products?

For emulsion-type equipment: Raw material preparation – Feeding and heating – Mixing and blending – Vacuum extraction – Emulsifier injection – Homogenization – Heating or cooling – Finished product (adjusted according to product process requirements).

For hose filling and sealing equipment: Tube loading – Registration – Filling – Sealing – Trimming excess material – Finished product.

What are the performance parameters of hose-type equipment?

We will provide you with equipment performance parameters based on your specific requirements.

What is the capacity range of the equipment?

The filling volume of pre-formed equipment is customized according to customer products.

What materials are used for such products?

For hose-type products: Plastic tubes, aluminum-plastic composite tubes, double-layer composite tubes, aluminum tubes, and more.

Does the equipment comply with specific industry standards and regulatory requirements?

The parts in contact with materials are made of high-quality stainless steel SUS304/316L, and the machine casing is made of SUS304 stainless steel. It complies with GMP standards.

What is the pricing structure for hose-type equipment?

As a direct manufacturer, we can provide you with the highest quality and competitive prices.

Are there optional configurations or upgrade options for the equipment?

Yes, we can upgrade electrical configurations, feeders, filling systems, and other supplementary options based on your requirements.

What is the delivery and installation process for the equipment?

Our professional service team will conduct the final acceptance according to your requirements and our strict factory standards. You can also visit our company for on-site acceptance. After the final acceptance is completed, we will provide technical support, export shipping, on-site installation, debugging, training, spare parts services, and other subsequent processes.

Do you have case studies or reference materials for customers to review?

If you need equipment production case studies, please contact us, and we will provide you with comprehensive information.

How can I obtain a quote and purchase the equipment?

You can contact us through phone, email, or online chat to provide your specific requirements and project details. Our professional team will offer a detailed quotation, including equipment models, features, quantity, price, warranty, and after-sales services. We are committed to providing you with the best prices and satisfactory services.